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• W2005266932 abstract "Contour or CNC EDM machining of free-form surfaces requires tool paths that are different from those used in mechanical milling although in geometry both processes are described by the similar model of intersection between the rotating tool and the workpiece. In this paper, special requirements on tool paths demanded by contour EDM machining are studied and a two-phase tool path generation method for 4-axis contour EDM rough milling with a cylindrical electrode is developed. In the first phase of the method, initial tool paths for virtual 3-axis milling are generated in a commercial CAD/CAM system—Unigraphics, which provides users with plenty of options in choosing suitable tool path patterns. From these tool paths, cutter contact (CC) points between electrode and workpiece are reversely calculated. In the second phase, considering the special requirements of EDM machining, which include discharging gap compensation, electrode wear compensation, DC arcing prevention, etc., the electrode is adjusted to an optimized interference-free orientation by rotating it around the CC points obtained in the previous phase. This new orientation together with the reference point of electrode is output as new tool path. The whole algorithm has been integrated into Unigraphics, machining simulations and tests have been conducted for 4-axis contour EDM rough machining." @default.
• W2005266932 created "2016-06-24" @default.
• W2005266932 creator A5069684013 @default.
• W2005266932 creator A5087673120 @default.
• W2005266932 date "2004-11-01" @default.
• W2005266932 modified "2023-09-25" @default.
• W2005266932 title "Tool path generation for 4-axis contour EDM rough machining" @default.
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• W2005266932 doi "https://doi.org/10.1016/j.ijmachtools.2004.05.010" @default.
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