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- W2127819061 abstract "All-thermoplastic single-polymer composites are materials in which both the reinforcing fibrous phase and the matrix between them are made of the same thermoplastic polymer. Excellent bonding is achieved by mutual entanglement macromolecules due to controlled surface melting of the fibers. This results in a uniform structure of a single chemical entity. The physical properties of the consolidated material, such as modulus and coefficient of thermal expansion (CTE), can be controlled by the extent of melting effected in the process, which determines the fiber/matrix ratio. The fabrication technology utilizes oriented polymer fibers in various forms: unidirectional lay-up, woven fabric or chopped fibers/non-woven felt. The key element in the processing scheme is the control of the fibers' melting temperature by hydrostatic pressure. The fibers are heated under high pressure to a temperature that is below their melting point at the high pressure but above the melting temperature at some lower pressure. Reduction of pressure for controlled time results in melting of the fibers, which starts at the fiber surface. This surface melting under controlled pressure followed by crystallization produces the consolidated structure. We illustrate and describe this process using fibers of ultra-high-molecular-weight polyethylene (UHMWPE), showing the effect of the processing conditions on the flexural modulus, fiber/matrix ratio, and CTE in plane and in the thickness direction. These properties are relevant to the use of such composites as substrates for microwave antennae. Copyright © 2003 John Wiley & Sons, Ltd." @default.
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- W2127819061 date "2002-10-01" @default.
- W2127819061 modified "2023-09-27" @default.
- W2127819061 title "Controlling the properties of single-polymer composites by surface melting of the reinforcing fibers" @default.
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- W2127819061 doi "https://doi.org/10.1002/pat.271" @default.
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