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- W2188998132 abstract "The purpose of this work is to implement the lean manufacturing tools in Lamina Suspension Products Ltd. - an Indian manufacturing sector and develop a plan for reducing lead- times and increasing the output. The increase in lead-times due to undefined batch size and poor product flow is causing the manufacturer a loss in market share to its competitors and thus the challenge is to provide qualitative products with reduced lead time. Value stream mapping (VSM) - a lean tool is used to determine areas of potential improvement on the plant floor. The paper concentrates on the production line of main leaf spring. A current state map is developed and analyzed, to pin point areas that have potential for improvement. After analyzing the current map and discussing with the experts, a future state map is created to suggest ways to reduce lead-times and increase productivity/output. The map will include lean manufacturing methods to enhance the productivity and reduce the lead time. Japan had learned management and improvement techniques/methods such as industrial engineering (IE) and quality control (QC) from Europe and America. Those methods were further developed in Japan and resulted in the technique known throughout the world as Kaizen. During this movement, Toyota developed their own unique methods in manufacturing. The concept was completely different from the mass production method (2). Lean manufacturing has the capability to produce product using the least amount of non- value-adding activities that add time and subsequently cost to the manufacturing process. The lean methodologies include certain mathematical formulas that balance work being performed to optimize the manufacturing resources necessary to achieve customer demand while helping to model the ideal physical layout of the manufacturing shop floor. The methodology provides an objective set of tools for designing manufacturing processes with minimum wait, move and queue time normally embedded in launched and routed shop-order- based systems, regardless of products manufactured or the processes used to manufacture them (3)." @default.
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- W2188998132 date "2014-01-01" @default.
- W2188998132 modified "2023-09-27" @default.
- W2188998132 title "Investigation of Lean Tools to Enhance the Productivity in Indian Manufacturing Sector A case study on Lamina Suspension Products Ltd." @default.
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