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- W2290287931 abstract "A study of injection number and location is important since it often affects productquality such as weld line and shrinkage as well as process quality such as moldingefficiency. This study is also critical because unlike any other processing parameterssuch as filling speed, pressure and temperature that could be modified instantly, gatelocation is permanent and any modification equals to increase in cost and time.The main objective of this research is to simulate and analyze the effects of increasingnumber of gates for a clutch pedal using short glass fiber reinforced PA 6,6. Theresearch compares the effects of a single gated and a double gated mould. A prototype ofthe composite clutch pedal model is then fabricated and compared with the simulationworks.In order to achieve the above-mentioned objectives, two numerical softwares will beused in this study. Moldflow Plastic Insight (MPI) software is used to investigate theeffects of mold design on fill time, pressure, temperature, weld line, air traps and fiber orientation and distribution while LUSAS software is used to analyze stress distributionfor pedal profiles and rib patterns.The studies show that there are many advantages and disadvantages associated with thedesign of single and double gated mold. Firstly, a mold designed with a single gate isadvantageous in terms of flow balance, fill time and weld line since it provides a morebalanced flow, shorter fill time and shorter length of weld line compared to a doublegated mold. However, a double gated mold precedes a single gated mold in terms ofinjection pressure, part shrinkage and trapped air. The study revealed that a double gatedmold reduces the required injection pressure as well as pressure variation, hence a lowervolumetric shrinkage. Such design also produces less amount of trapped air. Finally, thecomparison study of simulation and actual model showed great consistency in terms offill time, air traps and weld line formations." @default.
- W2290287931 created "2016-06-24" @default.
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- W2290287931 date "2005-10-01" @default.
- W2290287931 modified "2023-09-24" @default.
- W2290287931 title "Design, Analysis And Fabrication Of Glass Fiber-Reinforced Pa 6,6 Composite Automotive Clutch Pedals" @default.
- W2290287931 hasPublicationYear "2005" @default.
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