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- W258540322 abstract "Dynamical tests were performed for three different materials under several conditions of temperature and frequency. Tested materials were 40shore, 60shore and 90shore EPDM rubber, which are common materials used in the damping system analyzed in this project. The tests captured dissimilar behaviors, dependent on temperature and frequency, and content of carbon black. 90shore EPDM rubber contains most carbon black, and seemed to hold the stiffest properties, but anyway largest degree of damping. 40shore and 60shore EPDM rubber appeared to be considerably softer, probably due to less carbon black content, and with less damping. Most important material data obtained from the tests, i.e. storage modulus, loss modulus and phase angle among other factors, was converted to applicable parameters and used in simulations of the damping system. Simulation models were made up in order to approach the static and dynamic loads which the damping systems are exposed to during service. For some areas increased stresses appeared, basically for the steel parts, and those areas became important considerations in fatigue analysis. Wohler curves were plotted based on the ultimate tensile strength of the material and notches at the stressed area, among other factors. By calculating the effective stress amplitude using the Smith-Watson-Topper relationship, and compare with Wohler curves, lifetime of the most exposed steel parts could be estimated. The rubber dampers showed large strains due to their elastic properties. The strains were basically caused by deflections of the damping body, induced by vibrations of the outside rod body, and a compressive pre-stress of the rubber dampers. Maximum Principal Strains and strain energy density were captured from the simulations and used as parameters in lifetime calculations. The rubber dampers which were applied a compressive pre-stress exhibited increased strains and higher strain energy density, and consequently obtained shorter lifetime by the calculations. In order to run fatigue tests of the rubber dampers a test rig was designed and manufactured. The test rig is based on using an eccentric motor to induce vibrations. The rubber damper is mounted to the eccentric of the motor on a roller bearing, and prevented to rotate by two springs. The basic principle of the rig is circular movements of the rubber damper with high rotational speed, which on forehand is loaded by the springs. The pre-load of the springs is supposed to recreate a static service load. Then the vibrations during service are recreated by the alternating load due to circular movements. A compressive load is applied to the damper by using a turn buckle. Sufficient degrees of freedom to account for the eccentric are provided by two ball joints. Running several tests under different frequencies with the test rig made it possible to see some strain behavior of the rubber damper. The strains in the damper were monitored with a high velocity camera with capacity of capturing 19000frames per second." @default.
- W258540322 created "2016-06-24" @default.
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- W258540322 date "2011-01-01" @default.
- W258540322 modified "2023-09-27" @default.
- W258540322 title "Lifetiime analysis and testing of silent tools damping system" @default.
- W258540322 hasPublicationYear "2011" @default.
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