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- W3033531811 abstract "SemCAMS currently owns and operates the Kaybob Amalgamated (KA) sour gas processing facility, located near Fox Creek, Alberta. The gas plant takes gas from various sweet and sour inlets and processes these streams to produce sales specification gas, LPG and C5+ products. With reduced plant throughput and lower H2S concentration in the feed stream to the Sulfur Recovery Unit, the existing sulfur plant was operating below the design turndown rates, which impacts the performance and reliability of the entire facility. SemCAMS decided to decommission the sulfur plant in Q2 2018 and replace it with acid gas compression that will inject acid gas into a disposal well drilled on the plant lease. The GLE scope of work was to complete detailed engineering (process, civil, mechanical, electrical, instrumentation and controls) of the two acid gas injection compressors, including the suction piping from the existing acid gas knockout drum, the discharge piping to the wellhead, as well as utility piping to/from the compressors (instrument air, fuel gas, flare, drains, etc.). Major project decisions and design aspects are reviewed and discussed with a focus on capital & operational cost, challenges, issues, and lessons learned relating to process modelling and operational design. Process modelling topics discussed include: steady state and dynamic modelling for the AGI system; flare system design; compression capacity control; hydrate formation prevention during system blowdown; methanol injection for hydrate prevention; prediction of water content/hydrate formation temperatures within the AGI system and finally overpressure protection of compression equipment and the injection line. Operational design topics discussed include: Inherently Safety Design (ISD) strategies; material selection for compression equipment and the injection line, air cooler design, impact of leak scenarios on the existing plant and AGI system design; freeze protection; considerations for depressurization duration and acid gas flaring scenarios; and impact of the existing plant safety practises on the addition of the AGI system." @default.
- W3033531811 created "2020-06-12" @default.
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- W3033531811 date "2020-03-06" @default.
- W3033531811 modified "2023-10-12" @default.
- W3033531811 title "Acid Gas Injection at SemCAMS Kaybob Amalgamated (KA) Gas Plant Operational Design Considerations" @default.
- W3033531811 doi "https://doi.org/10.1002/9781119593324.ch7" @default.
- W3033531811 hasPublicationYear "2020" @default.
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