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- W4220922445 abstract "Sheet Metal Single Point Incremental Forming (SPIF) is a flexible novel forming process to meet the growing demands of the manufacturing industry and the development of latest sheet metal based products. The SPIF process is used for rapid prototyping and sheet metal forming in batch production and is more economical than traditional stamping processes. The current study looks into the effects of process variables such as rpm, feeds, and step size on forming time, surface quality, and formed part thinning. Octagonal shape of part is formed from SS 304 DDQ steel sheet of 1 mm thickness. This process is performed by the CNC Vertical Machining Center (VMC). For this task, the fixture used for forming and tools with hemispherical edges are designed and manufactured. Experiments are performed based on design of experiments using orthogonal L9 arrays with Taguchi methods. The ideal process factors on response, such as forming time, surface roughness, and formed part thinning, were determined using analysis of variance (ANOVA). To determine the optimal level of process parameters, the signal-to-noise ratio (S/N) is used. The results show that step size has the greatest impact on forming time, followed by feed rate and a minimal effect from rotational speed. The feed rate has been found to have the greatest impact on the part's surface roughness, followed by speed and step size. Furthermore, the most important parameter that affects thinning of the created portion is step size, which is followed by rate of feed and spindle speed in controlling overall variability." @default.
- W4220922445 created "2022-04-03" @default.
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- W4220922445 date "2022-01-01" @default.
- W4220922445 modified "2023-09-23" @default.
- W4220922445 title "Optimization of single point incremental forming process through experimental investigation on SS 304 DDQ steel" @default.
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- W4220922445 doi "https://doi.org/10.1016/j.matpr.2022.02.283" @default.
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