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• W4285177330 abstract "The consideration of process-induced subsurface characteristics as an essential quality parameter of manufactured components is of primary relevance. An established means for the prediction of these characteristics such as residual stress, hardness or phase transformations is the use of finite element analysis, which can be used to model changes in the material for defined process configurations and engagement scenarios. However, due to high simulation times and in many cases limited model sizes, only selected scenarios can be evaluated. Process simulation systems which model the cutting process using empirical models and geometric representations of the tool and workpiece to predict the process forces and, e.g., deflections, offer the possibility to simulate entire machining processes efficiently. In this contribution, a methodology is presented to integrate process-induced alterations of the subsurface during milling into the workpiece model of a process simulation system. For the evaluation of these alterations, finite element analyses can be used for representative engagement and process scenarios, which have to be selected a priori based on each process. By extending the digital-twin of the workpiece with this information, the influence of complex machining operations with time-variant engagement conditions can be evaluated continuously. As a result, the presented framework thus provides a basis for predicting the resulting quality of the manufactured component with respect to subsurface characteristics." @default.
• W4285177330 created "2022-07-14" @default.
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• W4285177330 date "2022-01-01" @default.
• W4285177330 modified "2023-09-26" @default.
• W4285177330 title "A methodology to integrate process-induced subsurface characteristics into a digital twin-based framework for the evaluation of machining processes" @default.
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• W4285177330 doi "https://doi.org/10.1016/j.procir.2022.04.021" @default.
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