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- W4297425217 abstract "Abstract This paper studied the effects of two welding modes, i.e., keyhole penetration and full penetration, on laser welding of two zinc-coated steel stack ups of same total sheet thickness but different sheet thickness combinations. The effects of welding modes on keyhole and spatter behavior were studied via laser stitch welding with zigzag oscillation. It was found that keyhole penetration welding led to little spatter and mass loss for a thick-gage stack-up of same top and bottom sheet thickness (two 1.5mm zinc-coated steel sheets, viz., Stack-up S). This was confirmed by numerically calculated low Zout values which indicate a low potential of spatter due to zinc outgassing insufficiency. On the other hand, for a stack-up of thin top and thick bottom sheet combination (1.1mm/1.9mm, viz., Stack-up D), full penetration mode is more preferred generating significantly less spatter than the keyhole penetration mode. This was attributed to an enlarged keyhole size at the faying interface in the full penetration mode and the relatively thinner top sheet (1.1mm thick) compared to the bottom sheet (1.9mm thick). It was confirmed by the low average and maximum values of Zout. Lastly, for the thin top and thick bottom stack-up, the zigzag oscillation amplitude of full penetration mode was experimentally studied based upon numerical calculations of Zout and Zp to achieve a robust weld quality with minimum spatter." @default.
- W4297425217 created "2022-09-28" @default.
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- W4297425217 date "2022-09-27" @default.
- W4297425217 modified "2023-10-14" @default.
- W4297425217 title "Effect of welding mode on remote laser stitch welding of zinc-coated steel with different sheet thickness combinations" @default.
- W4297425217 doi "https://doi.org/10.1115/1.4055792" @default.
- W4297425217 hasPublicationYear "2022" @default.
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