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- W4386989222 abstract "Conventional roll forming is a recognised room-temperature forming process to produce long sheet metal profiles with a continuous cross-section for automotive and structural applications. More complex cross-sections can be achieved with Flexible Roll Forming (FRF). However, the level of the part shape complexity that can be FRF from Advanced High-Strength Steels (AHSS) is limited due to flange wrinkling. Incremental Shape Rolling (ISR) was recently introduced and applied to manufacture long U-channel components of variable height over the length. This has reduced wrinkling severity compared to FRF but still resulted in wrinkling issues when forming Ultra-High Strength Steels (UHSS). In this study, the ISR concept is expanded to form a variable depth component with a top hat channel profile to further reduce wrinkling severity in the flange. Experimental forming trials and numerical analysis suggest that the forming of the top hat flange leads to an increased and more uniform distribution of transverse tensile strain in the sidewall compared to the U-channel case. This eliminates wrinkling in the flange but results in an end flare shape defect that increases with material strength. The end flare is due to process-related residual stresses that develop when the top hat flange is formed. Overall, this study suggests that ISR represents a promising alternative to conventional forming methods for the production of complex automotive profiles from UHSS." @default.
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- W4386989222 date "2023-12-01" @default.
- W4386989222 modified "2023-09-29" @default.
- W4386989222 title "Incremental Shape Rolling of Top-hat Shaped Automotive Structural and Crash Components" @default.
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- W4386989222 doi "https://doi.org/10.1016/j.jmatprotec.2023.118162" @default.
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