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- W61643348 abstract "peer-reviewed%%%%This thesis is concerned with the development of a novel technical solution that is aimed to improvethe quality of cable crimp terminations in the electronics industry. The automotive, aero and militaryvehicle industries are of special interest due to their stringent requirements for guaranteed qualityassurances in relation to their safety-critical products. The emphasis is on handheld crimping tools,where a new scheme for measuring the relevant crimp force is proposed using a small embeddedcomputer to process information; so as to make an on-instrument statement regarding the crimpprocess quality.The thesis includes a detailed review of the current technical practices in the cable terminationbusiness, with a particular emphasis on the quality estimations for crimped connections using thecrimp force monitoring (CFM) scheme. A comprehensive study of the state-of-the-art crimp forcemonitoring schemes and technologies is presented.A gap in the tool chain is identified whereby the industry has a preference for the use of hand tools insome selected processes; but the CFM scheme cannot be currently integrated directly with such handtools. The bulk of the work in this thesis is thus focused on the development of a technical solutionthat will address this need for integration of hand tools with the CFM scheme. The concept is todevelop a fully embedded subsystem that can be attached directly to a hand tool and this system willperform all of the signal processing and the statistical analysis so that each crimped joint can betrusted to meet the relevant stated quality parameters.In the course of development work a fully functional prototype subsystem is developed for the CFMsolution, for application to hand tools. Analytical and statistical measurement and assessmentalgorithms were developed to a standard, which allows a final quality rating to be applied to crimpedjoint connections. Such algorithms are designed to be embedded directly onto the instrument’smicrocomputer.The new system has been evaluated and tested in the course of this research project and it hascurrently been accepted by a number of industries for a planned volume qualification assessment." @default.
- W61643348 created "2016-06-24" @default.
- W61643348 creator A5086646466 @default.
- W61643348 date "2013-01-01" @default.
- W61643348 modified "2023-09-23" @default.
- W61643348 title "Development of a new crimp-quality-monitoring system for manually operated tools" @default.
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- W61643348 hasPublicationYear "2013" @default.
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