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• W98353500 abstract "Nuclear renaissance is now imminent and is inevitable in view of rapidly increasing global warming concerns. A steep shift towards environemntally benign sources of energy remains an unavoidable choice as continents are warming up pushing seas into human habitation and disturbing global ecology. Accordingly, Indian government in its integrated energy policy document has planned for raising nuclear power capacity to generate 63 GWe by 2030. This envisages estimated investments of US$22 billion in the next 15 to 20 years. Setting up of nuclear energy generation capacity, however, remains a painstakingly slow process primarily due to complex, multidisciplinary efforts required to crank up a reactor. A robust supply chain remains key to expediting this process. In the light of this, it is critically important to ensure supply-chain for materials and components and putting in place cost effective project management to complete the projects on time and within the budgets. In this context, the participation of industries and their preparedness to meet the challenges are necessary. This would also require investments towards up gradation of manufacturing technology, training of manpower and mobilization of resources at the construction site .The industry would also need to enhance detailing and design engineering capabilities for the plants. It is only when such capabilties have been brought up that the possibilties of time-bound sertting up of nuclear plants can be realized. In this paper, various issues with regard to project cost, regulatory and licensing, technology and gestation period etc for new build plants relevant to manufacturing industry are discussed. The plans for enhancing manufacturing capabilities for the critical path items of the project schedule with viable business, ensuring returns to stakeholders and financing and investment cycle are brought out. The various steps and initiatives being taken by Bharat Forge Ltd, the flagship company of Kalyani group for supply of forgings for nuclear reactor, vessels, steam generators , turbine generators and other safety critical components including pumps, valves, pipes and tubes , and other integration work for the balance of plant are summarized . In close association with its sister concerns like Kalyani Carpenter special Steels, the challenges to manufacture critical pieces of metal with advanced materials and alloys are being addressed. The paper would briefly touch upon these efforts on advanced materials and alloys. The company has planned significant investments for setting up an integrated manufacturing facility to clear the global bottleneck in the supply of ultra-heavy forgings for not only for light water reactors but also for a variety of other applications like conventional island rotors, shafts, etc. Bharat Forge is also setting up a dedicated steel plant and a large foundry to address the requirements of cast pieces, casings and the like in nuclear and conventional islands. The overall effort of the Group is to develop in-house capabilties for meeting most component specific requirement of nuclear power plants. Civil structuring involves execution by prior qualification with proven skills for specialized civil works needed in the construction of nuclear plants. Another group company is also gearing up to enhance its capabilities to undertake construction projects and execute EPC contracts. This company is also in dialogue with a number of nuclear design and engineering outfits of the world to sew up formidable combination of design, engineering, constructionand execution strengths. In the context of Indian Nuclear Power Program, the various initiatives taken for overall human resource development to meet the demands requiring skills in high end technology manufacturing and project management are included. Kalyani Group’s trans-continental efforts to join hands with various educational and training institutions to create and replicate world-class talent pool are part of this paper." @default.
• W98353500 created "2016-06-24" @default.
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• W98353500 date "2011-01-01" @default.
• W98353500 modified "2023-09-27" @default.
• W98353500 title "Localization of Manufacturing Capabilities in Setting Up Nuclear Power Plants" @default.
• W98353500 hasPublicationYear "2011" @default.
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